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The 200 One-cut Three-punch Cut-to-Length Line is an advanced integrated system designed for high-precision silicon steel coil processing. It is engineered to streamline multiple manufacturing steps into a continuous automated workflow, improving both production efficiency and dimensional consistency across transformer core lamination production environments.
Unlike traditional multi-machine setups, this production line unifies leveling, feeding, multi-position punching, and shearing into a single coordinated system, significantly reducing material handling and improving operational stability.
Core Highlights of the System:
Integrated processing of leveling, feeding, punching, and shearing in one continuous line
Designed for silicon steel coil/sheet precision processing applications
Full-servo drive system enables stable high-speed operation
High-precision burr control with ≤ 0.02 mm finishing standard
Finger CNC control system for intelligent and customizable operation
Optimized structure for continuous transformer core lamination production workflows
This integrated structure allows manufacturers to achieve stable output quality while maintaining high-speed production efficiency, making it suitable for transformer core silicon steel processing.
To ensure stable transformer core lamination processing performance, the system is engineered with multiple functional advantages that improve both precision and production efficiency.
The machine combines multiple processing stages into one automated line, reducing manual transfer and improving consistency across each production cycle.
Advanced mechanical coordination ensures stable dimensional accuracy, while burr height is controlled at ≤ 0.02 mm, ensuring clean and smooth finished edges.
The servo-driven system ensures synchronized motion control, enabling smooth acceleration and reducing vibration during high-speed operation.
Built-in monitoring and adjustment functions help maintain material alignment, reducing deviation during continuous processing.
The reinforced frame design enhances operational stability and reduces vibration impact during long-term transformer core lamination production.
Key technical specifications of the 200 One-cut Three-punch Cut-to-Length Line, including material range, processing thickness, control system configuration, drive system, and core component setup.
Product Name | 200 One-cut Three-punch Cut-to-Length Line |
Applicable Material | Silicon steel coils/sheets |
Processing Thickness | 0.23 - 0.6 mm |
Maximum Material Width | 200 mm |
Burr Height Control | ≤ 0.02 mm |
Control System | Finger CNC control system (supports high-speed closed-loop control & open-source customization) |
Drive System | Full-servo drive system |
Core Electrical Components | Schneider / Siemens low-voltage parts, Delta inverters |
Core Transmission Parts | HIWIN / AIRTAC linear guides, Taiwan-made ball screws |
Integrated Functions | Leveling, feeding, multi-position punching, shearing, automatic error correction, finished product collection |
Air Pressure Requirement | 0.5–0.7 MPa |
Quality Certification | ISO9001 Quality Management System Certification |
Warranty Policy | 12-month whole machine warranty, free replacement parts for non-human damage, lifelong technical support |
Delivery Time | Approximately 90 working days after receiving the deposit |
Payment Terms | T/T or L/C, 30% deposit, 70% balance before shipment |
The 200 One-cut Three-punch Cut-to-Length Line is used in transformer core silicon steel processing applications where stable lamination quality, consistent punching accuracy, and precise cutting performance are required.
It is designed for continuous production environments where silicon steel sheets are processed into standardized transformer core laminations through integrated leveling, feeding, punching, and cutting operations.
Used for silicon steel lamination production applied in transformer core structures. The processed laminations require stable dimensional consistency to support reliable assembly and magnetic performance during core stacking.
Applied in cutting and punching silicon steel sheets used for transformer cores. The equipment helps maintain accurate sheet dimensions, clean edges, and stable lamination quality for transformer core assembly.
Used in transformer core lamination production where accurate punching positions, precise cutting results, and repeatable output quality are required for core stacking and assembly.
Suitable for preparing silicon steel laminations for step-lap transformer core manufacturing, supporting stable feeding, punching, and shearing accuracy during continuous production.
The operation process of the 200 One-cut Three-punch Cut-to-Length Line follows a continuous automated workflow covering system preparation, parameter configuration, automated processing, monitoring, and shutdown procedures.
The system is designed to maintain synchronized operation of leveling, feeding, punching, and shearing, ensuring stable and continuous production output during long operating cycles.
Before operation, air pressure stability within 0.5–0.7 MPa should be confirmed, and the coil material must be correctly loaded and positioned on the uncoiling unit to ensure smooth feeding during operation.
Processing parameters are set through the Finger CNC control system, including feeding length, punching sequence, and cutting specifications. These parameters define the coordination between feeding and cutting actions during production.
Once started, the system performs continuous leveling, feeding, multi-position punching, and shearing in a synchronized cycle. Each process is executed in sequence under automatic control to maintain stable output consistency.
During operation, material alignment, system running status, and finished product stacking conditions should be observed to ensure stable processing performance and avoid deviations in continuous production.
After production is completed, material feeding is stopped, the system is powered down, and basic cleaning and inspection are carried out to maintain equipment stability for subsequent operation.
Q1: How does the machine maintain a burr height of ≤ 0.02 mm during high-speed operations?
A: The exceptional burr control is achieved through the integration of ultra-precise HIWIN linear guides and a highly rigid shearing mechanism. This ensures the cutting blades maintain perfect alignment and zero deflection, even under continuous, rapid actuation, resulting in razor-sharp, clean cuts every time.
Q2: Can the Finger CNC system be customized for our specific lamination designs?
A: Absolutely. The Finger CNC system features an open-source architecture that supports high-speed closed-loop control. Our technical team can assist in customizing the software parameters to seamlessly integrate your unique feeding lengths, complex punching patterns, and specific production cycles.
Q3: What are the specific requirements for the pneumatic system to function optimally?
A: To ensure the multi-position punching and shearing stations operate with the correct force and rapid response times, the machine requires a stable air pressure supply ranging strictly between 0.5 and 0.7 MPa. We highly recommend using a dedicated, high-quality industrial air compressor equipped with a moisture trap.
Q4: How does the full-servo drive system improve upon traditional mechanical drives?
A: The full-servo drive system eliminates the backlash and wear associated with traditional gears and mechanical clutches. It provides instantaneous, micro-millimeter adjustments, extremely smooth acceleration, and whisper-quiet operation, drastically improving both the accuracy of the feed and the overall lifespan of the machine.
Q5: What is the procedure if a component fails after the 12-month warranty period?
A: We provide lifelong technical support for all our equipment. Should a component require replacement after the warranty expires, our dedicated service team will quickly diagnose the issue remotely and dispatch the necessary standardized parts (such as Schneider, Siemens, or Delta components) at competitive rates to minimize your operational downtime.
